The purpose of textile inspection is to check the appearance and quality of textiles. To facilitate inspection, the inspection table is tilted 45 degrees. The fabric under test is stretched by a pull roller and passes through the inspection machine at a constant speed. The fabric under test passes through guide rollers and a swinging bucket and falls onto a carrier. The fabric's movement is primarily driven by the traction roller, which presses against the rubber roller to improve the fabric's grip. Let's take a look at the working principles of the inspection machine!

Inspection Machine

To flip the inspected fabric over for re-inspection, the two-sided inspection machine is automatically equipped with a forward/reverse device. A manual clutch can be used to rotate the gearbox clutch to rotate the traction roller forward, reverse, or stop it.

Visual inspection for defects is inefficient and inaccurate. For the past decade, researchers have been searching for fabric inspection methods that don't require human vision. The automatic edge alignment machine produced by Ford Garment Machinery (Shenzhen) Co., Ltd. uses a standard light bulb or laser as a light source and a silicon photocell as a receiver. If a fabric defect is detected, the receiver sends a signal, marking the fabric. Because there are so many types of fabric defects, there's currently no single inspection method that can detect all of them. Generally, a combination of methods can be used.

Features of the Intelligent Inspection System for Fabric Inspection Machines:

1. High Recognition Rate, Low Compensation Rate: Stable, accurate, and effective identification. This eliminates the need for visual inspection of fabrics and sheets in the early stages, significantly reducing missed defects and minimizing customer compensation issues caused by missed or incorrect inspections. This improves corporate image, solves inspection problems, and enhances quality management.

2. Low reliance on labor, ensuring stable production capacity: 24/7 automated inspection effectively addresses production capacity fluctuations caused by short employee training time, recruitment difficulties, staff turnover, eye fatigue, and vacations.

3. Digitalization and Informationization: Open interfaces enable rapid integration with production management systems such as ERP and MES. It can be connected to automated textile equipment such as automatic cutting machines, automatic fabric spreading machines, and automatic packaging machines to form an intelligent textile production line and build a digital textile smart factory.

Advantages of the Intelligent Inspection System for Fabric Inspection Machines:

1. Continuously evolving, it possesses deep autonomous learning technology, enabling the machine to become increasingly intelligent in fabric identification.

2. It consistently achieves millisecond-level response times for trillions of data operations. Combining multiple image processing technologies and advanced line scanning ensures stable imaging and detection capabilities.

3. For defect detection in textile industries such as glass fiber fabric, non-woven fabric, fiberized fabric, and silk, Big Data Cloud provides comprehensive, autonomous, and accurate diagnosis of defect types and coordinates. Users can view fabric defects, types, industry information, and real-time inspection results.

4. Enhance corporate image, enable more effective communication with fabric manufacturers, significantly reduce compensation costs for downstream brands, and address the impact of defects on products as quickly as possible.

The cloth inspection machine uses irradiation scanning to detect defects such as double weft, white feet, wrong weft, and closed warp. Transmission scanning is used to detect defects such as road density and cloud weaving. Defects such as scattered weft, mixed weaving, bamboo yarn, and coarse yarn. Because it is higher than the surface of the cloth, it can be inspected using a machine inspection board. The automatic edge alignment detector currently in the research stage includes a high-power laser scanner, an optical computer, and a digital computer that can grade and classify cloth. The principle of the cloth inspection machine is to detect fabric defects based on the fabric surface diffraction pattern analysis technology. The computer gives the type, distribution, and frequency of occurrence of the defects, and automatically detects the marks of each fabric seam to evaluate the output and grade of each fabric.